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  #1  
Old 04-19-2008, 09:39 PM
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Jessy Jessy is offline
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Thumbs up ADA Style Light Bars

So here's how I made my light bars to hang my Solaris's:

Shopping list (this is to make two bars to hang two lights)

2 -10' lengths of 3/4 conduit pipe (get a 3rd because you'll make mistakes on bending)

2 - sets of "Sunlifts" from sunlight supply (http://www.marinedepot.com/ps_ViewIt...915~tab~2.html) Got mine from SWI much cheaper

4- 1" hooks

4- Decorative nuts (got mine from a current light fixture set, but I'm sure they sell something like it at HD)

4- 3/4 brackets for attaching to the wall or stand

1- Bag of end caps (1/2") see picture for type **optional**

Screws for mounting to the wall/stand


Tools-
Drill
3/4 Pipe bender ($40 @ HD) --gonna return mine
Pipe Cutter


To make these light bars I needed them to hang a 14" light fixture 16" over a tank. (I chose to hang it slightly closer to the front of the tank)



I measured 18" to start my first bend. That gives me 2" extra on each side of my fixture of dead space.


If you've never worked with a pipe bender before, you have to line up the little star with your line.


Bend your first 90 degree angle by stepping on the pedal and forcing it up.


I needed my light bar to extend 15-16" out from the wall.. so I made my next mark 12" from the top of the perpendicular pipe. Bending with the 3/4 in pipe bender adds about 4" extra to the finished bend. Thus a 12" mark becomes 16" finished product.



Bend your second 90 the same way as the first.



Cut the excess length off the foot of your pipe. I cut 7.5" off the end for my purposes.


Drill holes straight through the pipe to screw in the hooks


I finished mine off with a decorative nut, but any nut will do.



I went the extra step and capped the pipe for a finished look. This is the bag for these caps...Notice they are 1/2 to fit inside the 3/4 pipe.



This is what the final close up of the hangers look like

My pipes sit on the floor behind my tank because I couldn't access behind my stand to attach them to the stand (my first choice) so I attached them to the wall


Final product




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Old 04-19-2008, 09:51 PM
LarryM LarryM is offline
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That was a really good DIY. Loogs good in the final product. Would recomment a stand matching paint upgrade.
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Old 04-19-2008, 10:10 PM
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Jessy Jessy is offline
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Quote:
Originally Posted by LarryM View Post
That was a really good DIY. Loogs good in the final product. Would recomment a stand matching paint upgrade.
Will paint them with a black powder coat if I decide to keep the lights. Thanks for the compliment
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Old 04-19-2008, 10:15 PM
low low is offline
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very nice jessy.. can you come over and do some diys on my tank at the house too?
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Old 04-19-2008, 10:30 PM
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Jessy Jessy is offline
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Quote:
Originally Posted by low View Post
very nice jessy.. can you come over and do some diys on my tank at the house too?
Aww... DIY like, DIY a whole new tank? Sure.... just let me know when and I'll be there tools in hand....

You do know the only reason I like doing DIY is because you get to use toosl
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Old 04-19-2008, 11:23 PM
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h20poloman2 h20poloman2 is offline
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Once again you prove you are more handy than I. Nice work Jessy
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Old 04-19-2008, 11:44 PM
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SuperDragon SuperDragon is offline
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nice job!
carefully planned out, clean look, versatile, strong, relatively simple.
do the arms swing left and right? I didn't see a bottom bend to hold them steady. My only concern.

Last edited by SuperDragon; 04-19-2008 at 11:54 PM.
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Old 05-28-2008, 12:41 PM
bellareef bellareef is offline
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That turned out really nice Jessy. Very nicely done!

Mohri
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Old 12-10-2009, 09:38 PM
egd101 egd101 is offline
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very nice!!!
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